CNC Vertical Machining Center VMC866-3-Axis Hard Rail-Mold Metal Parts Processing-Export Quality

I. Product Attributes

1. Technical Attributes

Control Attribute: Adopts closed-loop/semi-closed-loop CNC system (e.g., Fanuc, Siemens, Mitsubishi), supports G-code and M-code programming, and can realize multi-axis linkage (commonly 3-axis, 4-axis; high-end models support 5-axis linkage).

Structural Attribute: Composed of five core components including bed, spindle, tool magazine, worktable and feed drive device. Some models are equipped with auxiliary parts such as automatic feeder and chip removal machine to realize full-process automation.

Machining Attribute: It is a composite machining equipment that is compatible with various processes such as turning (cylindrical, inner hole, thread), milling (plane, groove, cavity) and drilling (drilling, tapping).

2. Functional Attributes

Machining Object: Suitable for complex parts such as shafts, discs and special-shaped parts, with materials covering metals such as steel, iron, aluminum, copper, alloy and some non-metallic materials.

Accuracy Attribute: The positioning accuracy can reach 0.005–0.01mm, and the repeat positioning accuracy is 0.003–0.005mm, meeting the processing requirements of precision parts.

Efficiency Attribute: Supports automatic tool change and automatic clamping. A single device can complete multi-process machining, reducing the process transfer time.

3. Application Attributes

Industry Attribute: Mainly serves high-end equipment manufacturing industries such as automobile manufacturing, aerospace, engineering machinery, precision hardware and mold manufacturing.

Scenario Attribute: Suitable for medium-batch and large-batch standardized production, and can also meet the customized processing needs of small-batch and multi-variety products.

II. Core Highlights and Advantages

(I) Core Highlights

1. Strong Composite Machining Capability

Breaking the limitation that traditional lathes can only perform turning, one device can complete multiple processes such as turning, milling, drilling, tapping and boring, realizing one-time clamping and full-process machining, and avoiding accuracy errors caused by multiple clamping operations.

2. High Degree of Automation

Equipped with a tool magazine (usually with a capacity of 16–60 tools), it supports automatic tool change with tool change time as short as 1–3 seconds. It can be matched with automatic loading and unloading devices and robots to realize 24-hour unmanned machining.

3. Intelligent CNC System

Equipped with an intelligent CNC system, it supports on-line programming, simulation machining and fault self-diagnosis functions, which are easy to master even for beginners. Some high-end models have adaptive cutting and tool wear monitoring functions to reduce machining risks.

(II) Core Advantages

III. Characteristics of Machining Centers

The "machining center" here specifically refers to CNC lathe machining centers, which are different from ordinary milling machining centers, and their core characteristics are as follows:

1. Spindle Design Meets Both Turning and Milling Requirements

The spindle has the characteristics of high speed (up to 8000–12000r/min) and high torque, which can not only meet the low-speed and heavy cutting requirements of turning, but also adapt to the high-speed finishing requirements of milling. Some models adopt electric spindles with faster response speed.

2. Tool Magazine Type Adapts to Composite Machining

Equipped with chain type tool magazine or disc type tool magazine, it can load various tools such as turning tools, milling cutters, drills and taps to meet the tool requirements of different processes. The automatic tool change system (ATC) runs stably with high tool change accuracy.

3. Flexible Worktable and Feed System

The worktable supports rotation and indexing functions (e.g., C-axis), which can realize multi-angle machining of workpieces. The X and Z axes (basic axes of lathe) are matched with Y-axis (milling axis) to realize multi-axis linkage machining of complex surfaces.

4. Excellent Protection and Chip Removal Performance

Adopts a fully enclosed protective structure to prevent cutting fluid splashing and iron chip overflow. Equipped with a high-power chip removal machine, it can quickly discharge the iron chips generated during machining, avoiding chip accumulation affecting machining accuracy and equipment service life.

5. Strong Compatibility and Expandability

It is compatible with various auxiliary parts of CNC lathes (such as hydraulic chucks and tailstocks), and can be expanded with power heads, sub-spindles and other devices to further improve machining capacity. It supports docking with MES system to realize real-time monitoring of production data.

Summary

The core value of CNC lathe machining centers lies in "composite machining, high precision and high efficiency". By integrating multiple processes, it greatly reduces the cost and error in the production process, and is the core equipment for modern manufacturing industry to realize automated and intelligent production.